Preventing fiber breakage during the production process of Polyester staple fiber equipment is a key link to ensure production efficiency and product quality. Here are some ways to prevent fiber breakage:
First of all, ensuring the good operation of production equipment and testing instruments is the basis for preventing fiber breakage. For example, the use of high-end equipment such as Swiss Ivenda spinning equipment and German Barmag-CW 6T winding machine can ensure the stability and continuity of fibers during production and processing. At the same time, advanced testing instruments such as Swiss USTER TESTER3 evenness tester and USTER TENSORAPID3 tensile tester are used to monitor fiber quality in real time, which helps to detect problems in time and take measures.
Secondly, based on the characteristics of polyester staple fiber production, reasonable control of production environment parameters is also an important means to prevent fiber breakage. During the production process of polyester small chemical fibers, the workshop temperature is controlled at 25°C and the relative humidity is about 50%, which is a more suitable production environment. In addition, attention needs to be paid to reducing the generation of static electricity during production, as static electricity may cause fiber entanglement and breakage.
In the production process, the quality of raw materials and the uniformity of fibers are also important factors affecting fiber breakage. Therefore, it is necessary to strictly control the selection and pretreatment process of raw materials to ensure the quality of raw materials and the uniformity of fibers.
In addition, operating skills during spinning and winding also have an important impact on preventing fiber breakage. During the spinning process, the temperature and pressure of the spinneret need to be controlled to ensure the uniformity and stability of the fiber. During the winding process, the winding speed and tension need to be set appropriately to avoid fiber breakage due to excessive tension.
In terms of equipment maintenance and upkeep, Polyester staple fiber equipment is regularly cleaned, lubricated and tightened to ensure the normal operation and stable performance of the equipment. At the same time, worn parts and consumables should be replaced in a timely manner to avoid fiber breakage caused by equipment failure.
Finally, fiber breakage can also be effectively prevented by optimizing the production process and parameter settings. For example, parameters such as spinning speed, draw ratio, and heat treatment temperature should be reasonably set to maintain stable physical and chemical properties of the fiber during the production process.
In summary, to prevent fiber breakage during the production process of Polyester staple fiber equipment, we need to start from many aspects, including equipment, environment, raw materials, operating skills, maintenance and upkeep, and production processes. Only by comprehensively considering these factors and taking effective measures can we ensure the smooth progress of polyester staple fiber production and the stable improvement of product quality.
